3 Key Features to Look for in a Digital Twin Solution in Manufacturing

3 Key Features to Look for in a Digital Twin Solution in Manufacturing

Dr. Christian Dierolf

Dr. Christian Dierolf

Jan 16, 2025

Industry Insights

Industry Insights

The manufacturing industry is increasingly adopting digital twin solutions to optimize operations, reduce costs, and stay competitive. With the deployment of digital twins projected to grow by 36% within the next five years, selecting the right solution is more critical than ever (Source: Capgemini). However, not all digital twin platforms are created equal. Here are three essential features manufacturers should prioritize when choosing a solution, with insights into how Tomorrow Things' Cloud Connect addresses these needs.

1. Scalable, Vendor-Independent Connectivity

Why It Matters:
Modern manufacturing facilities are rarely uniform in their equipment. Machines often come from different vendors, each using unique protocols and interfaces. Investing in a digital twin solution that lacks vendor-neutral connectivity risks locking manufacturers into specific ecosystems, making future expansions costly and complex.

Cloud Connect’s Advantage:
Cloud Connect enables seamless integration with diverse machine assets, regardless of vendor or protocol, by supporting standard communication technologies such as OPC UA and MQTT. This vendor-independent approach allows manufacturers to integrate both legacy and modern systems, ensuring compatibility across their operations.

Fact:
Approximately 70% of technology leaders in major corporations actively pursue and allocate resources to digital twin initiatives, highlighting the growing demand for solutions that foster multi-vendor compatibility (Source: McKinsey).

What to Look For:

  • Compatibility with industry-standard protocols.

  • Flexibility to integrate old and new machines.

  • The ability to scale from a single asset to multiple production lines or entire facilities.

2. Real-Time Data Accessibility and Control

Why It Matters:
A digital twin’s power lies in delivering relevant data to help businesses draw actionable insights. Manufacturers need platforms that provide high-speed data streaming to inform decisions on performance optimization, maintenance, and energy efficiency. Additionally, control over this data is essential to ensure security, compliance, and seamless integration with existing IT infrastructures.

Cloud Connect’s Advantage:
Cloud Connect streams relevant, high-quality machine data in real-time directly into existing IT systems, allowing users to infer insights while maintaining control of their data. This ensures quick decision-making without compromising data security or ownership.

Key Stat:
Organisations using digital twins report an average of 15% improvement in sales, turnaround time, and operational efficiency, with system performance gains exceeding 25% (Source: Capgemini).

What to Look For:

  • Data points are automatically selected and organized.

  • The ability to customize and prioritize relevant data streams.

  • Compatibility with existing databases to maintain data ownership.

3. Ease of Deployment and Customization

Why It Matters:
Adopting a digital twin solution should not be a disruptive or overly technical process. Manufacturers benefit most from platforms that offer intuitive deployment tools and customizable features, enabling quick implementation and adaptation to unique operational needs.

Cloud Connect’s Advantage:
Cloud Connect provides plug-and-play deployment with features like predefined blueprints and drag-and-drop data object functionality. This ensures that even teams with limited technical expertise can quickly configure and use the platform, reducing the time-to-value.

Key Stat:
The implementation of digital twins has accelerated AI-enabled project launches by up to 60%, while reducing costs by approximately 15% (Source: Mckinsey).

What to Look For:

  • User-friendly interfaces for setup and configuration.

  • Predefined templates tailored to manufacturing needs.

  • Customization options that adapt to evolving requirements.

Choosing the Right Digital Twin Solution

Selecting a digital twin platform is a critical decision for manufacturers looking to stay competitive. Prioritizing vendor-neutral connectivity, real-time data accessibility, and ease of deployment ensures your operations remain adaptable, efficient, and future-proof. Tomorrow Things' Cloud Connect exemplifies these qualities, offering a seamless, scalable platform designed to meet manufacturers’ most pressing challenges.

As digital twins continue to redefine the manufacturing landscape, choosing a solution that aligns with your operational needs and long-term goals is essential. With Cloud Connect, manufacturers can confidently bridge the gap between data and decision-making, unlocking unparalleled efficiency and innovation.

Try it out for yourself!

Curious about how Cloud Connect can transform your operations? 

Take advantage of our exclusive Try & Buy package: test our platform for three months at just €75. See firsthand how seamless integration, vendor-neutral connectivity, and real-time data streaming can revolutionize your operations.

If you’d like to see Cloud Connect in action, contact us now for a free consultation!