Dec 19, 2024
If you’re exploring how digital twin technology can enhance your operations, the process may seem complex at first. But with Things OS, it’s surprisingly simple to get started and begin seeing benefits right away. Things twins by Tomorrow Things allow you to transform your manufacturing processes by providing real-time data on machine performance, enabling predictive maintenance, and enhancing overall efficiency. Here’s a high-level overview of how easy it is to make the leap into digital transformation with Things OS—no technical expertise required!
Step 1: Install Your Gateway
The first step in setting up Things OS is installing your Hilscher Compact Edge Gateway. This gateway, which comes pre-configured when you purchase a Things OS license, establishes the secure connection between your machine’s OPC UA server and Things OS. Simply mount the gateway near your machine, connect it to the power supply, and link it to the machine via an ethernet cable—and voila!
Step 2: Register Machine
After connecting the gateway to your machine, the next step is to register your machine with Things OS. This involves entering your machine's specific details into Things OS, enabling it to establish a direct data stream from the OPC UA server to the platform. This step ensures that your machine’s performance data is now available for real-time collection, monitoring and analysis. With just a few simple inputs, your machine is seamlessly integrated and ready to start sending valuable data to the cloud.
Step 3: Create Your Things Twin
Once your machine is registered, creating your Things Twin is effortless. Thanks to Things OS and it’s Blueprint technology, you can automatically generate your machine’s digital counterpart with a push of a button. The platform uses pre-configured templates that match your machine type, making the creation of your Things Twin fast and without the need for coding or technical intervention.
Your Things Twin provides a virtual replica of your machine, allowing you to monitor its performance in real-time, identify potential issues before they occur, and optimize its operations.
Step 4: MES Integration Made Easy
Once your digital twin is live, you can easily integrate it with your existing Manufacturing Execution System (MES), ensuring seamless connectivity between your machine and broader operations. This step is also straightforward, thanks to Things OS and its compatibility with industry-standard integration protocols. This enables your system to work harmoniously with your MES, unlocking new possibilities for optimization and data-driven decision-making.
Step 5: Set Up Remote Maintenance
One of the most valuable features of Things OS is the ability to perform remote maintenance with Things Service. After installation, your machine’s data can be accessed remotely by your support team or technician, reducing the need for on-site visits. This makes troubleshooting and maintenance more efficient, saving you time and money, while ensuring minimal disruption to your operations. In a nutshell, you can diagnose and resolve issues remotely and reduce downtime with ease!
Why Things OS Makes It Easy to Go Digital
With Things OS, going digital doesn’t need to be a complex or intimidating process. From receiving your pre-configured gateway to generating your machine’s Things Twin with just a few clicks, the steps are designed to be as simple as possible. And with remote maintenance and MES integration capabilities, you’ll be equipped with powerful tools to optimize your operations and drive efficiency.
Experience Things OS for Yourself
Ready to see just how easy it is to transform your business with Things OS? Our Try & Buy package allows you to test our solution for just 100 euros for three months. Streamline your operations in no time—see it for yourself!